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LEGO Manufacturing Virginia reaches major construction milestone at new U.S. factory ahead of 2027 opening


VIRGINIA, USA – WEBWIRE
©2025 The LEGO Group
©2025 The LEGO Group
  • The final steel beam was raised on the LEGO Group’s U.S. factory, marking progress towards the next construction phase.
  • The over US $1.5 billion investment includes the factory and a regional distribution center. The factory will create more than 1,700 jobs and is set to open in 2027.
  • The steel topping out milestone was celebrated with a signed beam and a 2.5-foot LEGO® brick tree – a playful take on the construction tradition.

The LEGO Group’s U.S. factory site marked a major construction milestone with the placement of the final steel beam on the main production building’s frame. The symbolic ‘topping out’ moment signals the start of the next phase of construction for the state-of-the-art facility, which remains on track to begin production in 2027.

Jesus Ibañez, General Manager of LEGO Manufacturing Virginia, said: “This steel topping out marks a significant moment in our journey to build and open our new U.S. factory, bringing creativity and LEGO® play closer to fans across the region. This achievement reflects the dedication of our team, partners, and local community, all working together to bring this vision to life.”

Top Virginia state officials, Chesterfield County representatives, project leaders, local partners, LEGO employees and construction crews gathered on-site to mark the completion of the frame. In keeping with tradition, the final steel beam was signed by all 1,300 attendees before it was raised into place, topped with a symbolic 2.5-foot LEGO brick tree, a playful twist on the customary construction milestone evergreen.

Also present at the celebration was Gray|Hourigan, the project’s general contractor which is responsible for delivering the new site. The joint venture between Gray and Richmond, Virginia-based Hourigan brings significant expertise in sustainable and innovative industrial facility design and construction, and a strong commitment to creating positive community impact.

When complete, the site will include 13 buildings covering more than 1.7 million square feet (160,000 m²), with office spaces, molding, processing and packing facilities, and a high-bay automated warehouse. Production has been in operation at a temporary packing facility since 2023 and continues to support U.S. demand as construction progresses. More than 500 team members are currently employed across both locations, a number which will grow to more than 1,700 over the course of ten years.

The site is designed to minimize energy use, in line with the company’s overall sustainability ambitions of reducing absolute global carbon emissions by 37% by 2032, compared to 2019 levels. The new facility aims to reduce emissions from electricity and fuel use (scope 1 and 2) using on-site or off-site renewable energy. Furthermore, the company is helping to revitalize parks across Chesterfield County by planting 17 species of trees native to the region as part of its commitment to minimize its environmental impact.

LEGO Manufacturing Virginia partners with local organizations to deliver learning-through-play opportunities in Chesterfield County and the Greater Richmond area. In 2025, the company provided six grants to local partners, supporting programs that will reach nearly 400,000 children through hands-on learning and play experiences.

The factory will be the LEGO Group’s seventh manufacturing site worldwide and second in the Americas. The company is also preparing to open a new regional distribution center in Virginia in 2027 to complement the factory and North American supply chains.

Facts LEGO Manufacturing Virginia

Location:  Chesterfield County, Virginia, USA.

Investment: More than US $1.5 billion including the factory and a regional distribution center.

Jobs: Over 1,700 positions over 10 years, with recruitment ongoing for roles in existing packing facility. For full list of jobs, visit our career page or follow LEGO Careers and see how you can build your career.

Blueprint: High-tech production equipment that ensures each brick is made to the accuracy of 1/10th of a hair’s width. This precision means that LEGO bricks made today fit perfectly with bricks and products made over the past 60 years.

Notes to editor

Assets caption: ©2025 The LEGO Group

For more information, please contact media@LEGO.com

About the LEGO Group
The LEGO Group’s mission is to inspire and develop the builders of tomorrow through the power of play. The LEGO System in Play, with its foundation in LEGO bricks, allows children and fans to build and rebuild anything they can imagine.

The LEGO Group was founded in Billund, Denmark in 1932 by Ole Kirk Kristiansen, its name derived from the two Danish words Leg Godt, which mean “Play Well”.

Today, the LEGO Group remains a family-owned company headquartered in Billund. Its products are now sold in more than 120 countries worldwide.

For more information, visit LEGO.com

The LEGO Group in the USA
The LEGO Group has had a presence in the USA since its American entity, LEGO Systems Inc., was established in 1973. The company opened its new US headquarters in Boston, MA and Consumer & Shopper Engagement office in Tempe, AZ in 2025, following more than 50 years operating out of Enfield, CT. The company currently employs over 3,500 people in the USA, with the new factory in Virginia projected to employ an additional 1,760 colleagues over 10 years.


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