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Delphi’s Real-World Technologies Help Lessen Environmental Impact Each Day


TROY, Mich. — Earth Day may only come once a year, but Delphi Corp. is helping drivers lessen their environmental impact each and every day with a portfolio of energy-efficient, green technologies.

“Delphi continues to develop innovative and environmentally sensitive technologies that can be used in real-world applications,” said Rodney O’Neal, Delphi chief executive officer and president. “Our products help reduce emissions and increase fuel economy without sacrificing the performance or comfort drivers expect.”

Increased Fuel Economy
A vehicle equipped with Delphi’s energy-efficient air conditioning technologies alone can save a driver an average of five to15 gallons (19 to 57 liters) of fuel per year in the United States when compared to traditional air conditioning systems. Assuming 10 gallons (38 liters) are saved by every vehicle, it can quickly add up to an annual savings of 2.3 billion gallons (8.7 billion liters) worth of gasoline per year in the United States.

Since 1999, Delphi has put more than 10 million Electric Power Steering (EPS) units on the road, saving more than 500 million gallons of fossil fuels. As the steering industry undergoes a significant technological shift driven by regulatory changes to achieve lower CO2 emissions and increased fuel economy, EPS is a cost-effective alternative for automakers to move closer to regulatory targets.

Reducing vehicle weight also helps cut fuel usage. Today’s vehicles may contain as much as 100 pounds (45.3 kilograms) of wiring. Insulation represents roughly 25 percent of the wiring’s total weight. Delphi Halogen-Free Ultra Thin-Wall insulation measures just 0.2 mm thick, compared to about 0.4 mm for conventional thin-wall cable insulation. That difference—equivalent to about two sheets of paper—accounts for a mass reduction of up to 27 percent and a volume reduction of up to 47 percent in a typical wiring harness. Such an improvement translates to a reduction of roughly five pounds (2.2 kilograms) when the entire harness is taken into account. Delphi now produces more than 1.5 billion feet (474,000,000 meters) of Halogen-Free Ultra Thin-Wall Cable per year to supply four major automakers.

Using Delphi’s new patented plastic composite technology, even the vehicle audio system weight can be reduced significantly. Delphi’s Ultra Light Radio weighs 1.2 pounds (0.54 kilograms) less than a typical car radio, is equally robust and allows vehicle manufactures to maintain the quality and value they require. When a satellite receiver and premium amplifiers are integrated into the radio, up to 10 pounds (4.5 kilograms) can be eliminated from a vehicle’s audio system.

Hybrid Technologies
Drivers can help reduce carbon emissions while cashing in on better gas mileage with many of Delphi’s hybrid technologies. Delphi’s Medium Hybrid System, with stop-start capabilities, is a self-contained drive system that can improve fuel economy by up to 20 percent. Turning the internal combustion engine off when the vehicle stops not only saves fuel, but also produces power for the vehicle with regenerative braking without emitting hydrocarbons into the environment.

Hybrid vehicles also have rigorous power requirements. Delphi’s hybrid vehicle electrical/electronic architectures feature components such as wiring harnesses, electrical centers and connection systems that incorporate the shielding, sealing and high-voltage safety interconnects necessary for high-voltage, high-power applications.

As the number of hybrid electric vehicles (HEVs) on the road increases, technicians will be challenged with diagnosis and repair of the complex technologies used in those vehicles. Delphi’s training program for HEVs was developed to prepare technicians with information they must know before attempting maintenance or diagnostics on HEVs. The program addresses specific safety and service procedures, and defines the tools and equipment needed to perform proper service.

Cleaner Emissions
Delphi is also helping manufacturers achieve significantly lower levels of smog-producing emissions compared with vehicles made just a generation ago. In fact, the exhaust from today’s gasoline engines is actually cleaner than the ambient air in some high-smog areas of the world.

Delphi is producing fuel injection systems, fuel handling systems and electronics and software for vehicles and small-engine products that operate on ethanol (E100) and ethanol blend (E85) fuels. Additionally, Delphi’s carbon canisters help limit the release of gasoline vapors by reducing evaporative emissions that occur from fuel storage and delivery. The company’s newest technologies significantly reduce “evap” emissions compared to technologies of the 1990s.

For more information about Delphi (PINKSHEETS: DPHIQ), visit

This press release as well as other statements made by Delphi may contain forward-looking statements that reflect, when made, the Company’s current views with respect to current events and financial performance. Such forward-looking statements are and will be, as the case may be, subject to many risks, uncertainties and factors relating to the Company’s operations and business environment which may cause the actual results of the Company to be materially different from any future results, express or implied, by such forward-looking statements. In some cases, you can identify these statements by forward-looking words such as “may,” “might,” “will,” “should,” “expects,” “plans,” “anticipates,” “believes,” “estimates,” “predicts,” “potential” or “continue,” the negative of these terms and other comparable terminology. Factors that could cause actual results to differ materially from these forward-looking statements include, but are not limited to, the following: the ability of the Company to continue as a going concern; the ability of the Company to operate pursuant to the terms of the debtor-in-possession financing facility, its advance agreement with GM, to obtain an extension of term or other amendments as necessary to maintain access to such facility and advance agreement, and partial temporary accelerated payments agreement with GM; the Company’s ability to obtain Court approval with respect to motions in the chapter 11 cases prosecuted by it from time to time; the ability of the Company to achieve all of the conditions to the effectiveness of those portions of the Amended and Restated Global Settlement Agreement and Amended and Restated Master Restructuring Agreement with GM which are contingent on Delphi’s emergence from chapter 11; the ability of the Company to obtain Court approval to modify the Plan which was confirmed by the Court on January 25, 2008, to confirm such modified plan or any other subsequently filed plan of reorganization and to consummate such plan; risks associated with third parties seeking and obtaining Court approval to terminate or shorten the exclusivity period for the Company to propose and confirm one or more plans of reorganization, for the appointment of a chapter 11 trustee or to convert the cases to chapter 7 cases; the ability of the Company to obtain and maintain normal terms with vendors and service providers; the Company’s ability to maintain contracts that are critical to its operations; the potential adverse impact of the chapter 11 cases on the Company’s liquidity or results of operations; the ability of the Company to fund and execute its business plan as described in the proposed modifications to its Plan as filed with the Court and to do so in a timely manner; the ability of the Company to attract, motivate and/or retain key executives and associates; the ability of the Company to avoid or continue to operate during a strike, or partial work stoppage or slow down by any of its unionized employees or those of its principal customers and the ability of the Company to attract and retain customers. Additional factors that could affect future results are identified in the Annual Report on Form 10-K for the year ended December 31, 2008, filed with the SEC, including the risk factors in Part I. Item 1A. Risk Factors, contained therein. Delphi disclaims any intention or obligation to update or revise any forward-looking statements, whether as a result of new information, future events and/or otherwise. Similarly, these and other factors, including the terms of any reorganization plan ultimately confirmed, can affect the value of the Company’s various prepetition liabilities, common stock and/or other equity securities. It is possible that Delphi’s common stock may have no value and claims relating to prepetition liabilities may receive no value.


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